Research on the variability of the burnishing force during processing surfaces with 3D shape by using simultaneous 5-axis ball-burnishing process implemented on CNC milling machine

  • Stoyan Dimitrov Slavov Technical university of Varna
  • Iliyan Velichkov Iliev Technical university of Varna
Keywords: ball-burnishing process, pressing force, 5-axis CNC milling machine, full factorial experiment design, Pareto chart analysis, DOE

Abstract

The present research is focused on continuously measuring the variability of the burnishing force during conducting ball-burnishing process for specimens with surfaces with 3D shape, by using CNC milling machine with dual rotary table installed. For measuring the burnishing force and its variability, the specifically developed ball-burnishing tool with miniature force sensor was used. To assess the degree of influence of the main regime parameters on the variability of the burnishing force, the four factors full factorial experiment design with two levels per factor and four replications per run has been carried out. The experimental results are processed statisti-cally and techniques such as Pareto and ANOVA were used after that, for sorting them by degree of significance. Some conclusions about the magnitude and the causes of the obtained variability also are given.

References

Adnan Akkurt and İsmail Ovalı (2014). Improving the surface topography of mild steel with the burnishing process. International Journal of Materials Research: Vol. 105, No. 10, pp. 1004-1016.
Crossref
A. Sagbas, Analysis and optimization of surface roughness in the ball burnishing process using re-sponse surface methodology and desirabilty function, Advances in Engineering Software 42 (2011) 992–998.
Crossref
Gharbi, F., Sghaier, S., Morel, F. et al. J. of Materi Eng and Perform (2015) 24: 721.
Crossref
Grochała, D., Berczyński, S. & Grządziel, Z. Int J Adv Manuf Technol (2014) 72: 1655.
Crossref
E. Poursaeidi, M. Salavatian, Failure analysis of generator rotor fan blades, Engineering Failure Analysis 14 (2007) 851–860
Crossref
K. Apro, Secrets of 5-Axis Machining, Industrial Press Inc., New York, (2009)
L. G. Odintsov, Hardening and Finishing of Parts by Surface Plastic Deformation. Mashinostroenie, Moscow (1987)
Luis N. López de Lacalle, A. Rodríguez, A. Lamikiz, A. Celaya & R. Alberdi, Materials and Manu-facturing Processes, 26/8, 997 (2011)
Crossref
Michael H. Kutner, John Neter, Christopher J. Nachtsheim, William Li, Applied Linear Statistical Models (5th ed.), McGraw-Hill Education, (2004)
P. S. Prevéy, N. Jayaraman, J. Cammett, Proc. of ICSP 9 (Paper 260) Paris, (2005)
P. S. Prevéy, N. Jayaraman, R. Ravindranath, Proc. of 9th NTEHCF Conf., USA (2004)
S. D. Slavov, I. Iliev, A study on the variability of the pressing force during processing of regular shaped roughness by using new kinematical scheme for ball-burnishing process, MATEC Web Conf. 112 02006 (2017)
Crossref
Slavov S., An Algorithm for Generating Optimal Toolpaths for CNC Based Ball-Burnishing Process of Planar Surfaces. In: Proceedings of the Second International Scientific Conference "Intelli-gent Information Technologies for Industry" (IITI'17), Advances in Intelligent Systems and Computing, vol 680. Springer, Cham, (2017).
Crossref
S. Slavov, I. Iliev, Design and FEM static analysis of an instrument for surface plastic deformation of non-planar functional surfaces of machine parts, Fiability& Durability, ISSN 1844 – 640X, 2, 3-9 (2016)
Yu. G. Schneider, Operational properties of parts with regular microshape, publishing IVA, St. Pe-tersburg, (2001)

Total number of hits on abstract = 644 times

Downloads for 2019

Download data is not yet available.
Published
2017-12-28
How to Cite
Slavov, S., & Iliev, I. (2017, December 28). Research on the variability of the burnishing force during processing surfaces with 3D shape by using simultaneous 5-axis ball-burnishing process implemented on CNC milling machine. ANNUAL JOURNAL OF TECHNICAL UNIVERSITY OF VARNA, BULGARIA, 1(1), 6-12. https://doi.org/10.29114/ajtuv.vol1.iss1.20
Section
MECHANICS, MATERIALS AND MECHANICAL ENGINEERING
Bookmark and Share